Detect the number of pins for 10 connectors in 1 second
Detect the number of pins for 10 connectors in 1 second
Connectors are key components for connecting current and system signals, widely used in various industries such as airplanes, automobiles, televisions, mobile phones, etc. Application of standard visual products in connector pin quantity detection~
Connectors are key components for connecting current and system signals, widely used in various industries such as airplanes, automobiles, televisions, mobile phones, etc. To meet the needs of customers for small batches, multiple varieties, high quality, and high reliability, connector manufacturers urgently need to use digitalization as a starting point to promote management quality and efficiency improvement, and comprehensively enhance product quality, cost-effectiveness, delivery capabilities, and other aspects.
Among them, as the volume of connectors tends to miniaturize and the internal structure becomes increasingly complex, the difficulty of pin defect detection is also constantly increasing.
In this issue, Xiaoming will share the application of Akusense standard visual products in detecting the number of connector pins~
1. The distribution of connector pin numbers is 15 × 2, and it is necessary to check whether the pin numbers are complete
2. The detection rate reaches over 99%
3. When producing products with different numbers of pins, compatibility can also be achieved through simple settings
Introduction to Testing Scheme
1. In the assembly process, the Meiji standard visual sensor product VDS10 series non-contact precise detection of the number of connector pins is used to promptly detect connector defects and effectively eliminate non-conforming products.
2. The detection principle is that under the imaging of the camera, the pins will show high reflection, while the missing areas will not show high reflection. At the same time, the standard number of pins for OK products is used as the judgment benchmark, and objects that are different from this number are judged as NG.
3. For products with different numbers and sizes of pins, the same hardware can be used for testing. By setting different schemes in the software, different detection requirements can be met.
Detection effect 1
The number of standard Pin pins is 26
✔ OK The number of pins is 26
❌ NG The number of pins is 25
Detection effect 2
The number of standard Pin pins is 28
❌ NG The number of pins is 30
✔ OK The number of pins is 28
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