This compact artifact solves two types of defect detection needs at once

This compact artifact solves two types of defect detection needs at once

This compact artifact uses a visual sensor to solve two types of defect detection needs at once. In some application scenarios with high spatial requirements, the advantages of integrated visual sensor products are very prominent

Visual inspection solutions typically consist of the following core components: camera, light source, light source controller, visual controller, and display screen. These components work together to ensure that the visual inspection system can accurately and efficiently capture and process image information, thereby achieving precise detection of target objects.

 

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

In some application scenarios that require high space, the advantages of integrated visual sensor products are very prominent. Meiji Sensing has solved many visual inspection problems for customers with this visual sensor, which is only the size of a Bluetooth headphone case. In this issue, Xiao Ming will share with you~

 

Button quantity detection

Testing requirements:

There are 5 buttons on the PCB board, and visual inspection is needed to filter out defective products with missing buttons

 

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

 

Solution:

Based on the position of the buttons, select the VSD10 series visual sensor and use pattern presence and counting tools to determine the presence and angle deviation

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

 

 

detection effect

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

OK

All five buttons are complete, judged as OK

 

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

NG

Manually cover one of the button positions, only 4 buttons detected, judged as NG

 

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

NG

Manually covering the position of another button, only 4 buttons were detected, judged as NG

 

Check if the pin is installed properly

 

Testing requirements:

Check if the PIN pin on the PCB board is properly inserted

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

Solution:

Based on the image features on both sides of the PIN needle, select the visual sensor VSD10 series and use the tool to determine whether the pattern is present or not

 

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

 

detection effect

 

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

 

OK

Pin inserted in place, pattern displayed normally, judged OK

 

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

NG

Pin skewed, pattern display abnormal, judged as NG

 

明治案例 | 这款小巧神器,视觉传感器一次解决两种缺陷检测需求

NG

Covering one of the pins, abnormal pattern display, judged as NG

 

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