Akusense Sensor, with its profound technical accumulation and industry experience, has tailored a comprehensive sensor application solution for stamping machines and bending equipment, providing equipment manufacturers with accurate, efficient, and safe new ways of intelligent control, helping enterprises stand out in fierce market competition.

Bending angle monitoring

Vibration sensor MJL326T-90-A1

Application Scenario:

In bending operations, the accuracy of the bending angle is a key factor determining product quality. Sensors are required to monitor the current bending angle of the bending machine in real-time and accurately, and provide timely feedback of angle data to the control system. Operators can quickly adjust equipment parameters based on these data to ensure that each bending strictly meets the test requirements, effectively avoiding product failure caused by angle deviation and greatly improving product yield.

Solution:

1. Using Meiji dual axis tilt sensor MJL to monitor the angle changes during the bending process in real time, improving test efficiency and accuracy

2. Supports analog and 485 output

3. 0.1 ° high-precision measurement can ensure product quality and consistency

Real time output, output data without delay

Application Scenario:

The accuracy of the board directly affects the smooth progress of subsequent processes. Sensors are needed here to monitor whether the board is in place and provide a signal for the next action once it is in place

Solution:

1. Using Meiji PTE remote photoelectric sensors, once the board is in place, the sensor will immediately send a signal to notify the equipment to take the next action, greatly improving production efficiency and reducing production interruptions caused by the board not being in place.

2. With a monitoring distance of 10 meters, it can quickly and accurately detect whether the board has reached the designated position in milliseconds.

Application Scenario:

FPC with different thicknesses or materials require specific pressure to achieve precise bending during bending. Real time output of pressure value from sensors is required to avoid bending failure due to insufficient pressure or damage to FPC board caused by excessive pressure, effectively ensuring the quality stability of the product

Solution:

1. Using Meiji TF7170 pressure sensor, it can accurately feedback the actual pressure value and transmit the pressure data in real time to the control system. The system can adjust the bending pressure accurately based on these data

2. There are multiple sizes and ranges to choose from, meeting most scenarios

Regional security protection

BEL series safety light curtain

Application Scenario:

The safety of personnel is crucial during the operation of bending equipment. Security sensors need to be installed to detect the entry and exit of personnel at the entrance, promptly identify potential safety hazards, and monitor the entry and exit of personnel at the entrance in real-time

Solution:

The use of Meiji BEL safety light curtains can detect the entry and exit of personnel at the entrance in real time. When someone enters a dangerous area, the sensor will immediately issue an alarm signal and stop the operation of the equipment, timely discovering potential safety hazards and providing reliable safety protection for operators.

Real time monitoring of punch temperature

Temperature sensor TTS

Application Scenario:

During long-term operation, punching machines are prone to overheating, which not only affects the performance and lifespan of the equipment, but may also lead to a decrease in product quality. Therefore, sensors need to be selected to monitor temperature values in real time.

Solution:

1. Using the Meiji temperature sensor TTS series, the TTS temperature sensor specifically designed for metal can monitor the temperature of the punching machine in real time, with a measurement range of 0-300 ° C

2. There are two models to choose from: long wave and short wave, especially the short wave infrared temperature measurement function that specifically detects the surface temperature of metals. When the temperature exceeds the set value, the sensor will promptly issue a warning signal to remind the operator to take corresponding measures to prevent overheating and ensure the stable operation of the punch press

Real time monitoring of the vibration of the punching machine

Vibration sensor MJA394B-40

Application Scenario:

Mechanical abnormalities are one of the common causes of punch press failures. Therefore, if sensors are installed to monitor the subtle vibration of the punch press in real time, timely detection and handling of mechanical abnormalities can effectively reduce the occurrence of equipment failures.

Solution:

1. The use of Meiji MJA vibration sensors can monitor the vibration of the punching machine in real time, transmit vibration data to the control system for analysis, and when the vibration amplitude exceeds the normal range, the system will issue an alarm signal to prompt the operator to carry out maintenance, prevent mechanical abnormalities in advance, and extend the service life of the equipment

2. Support multi-directional measurement of X, Y, and Z axes, high resonance frequency, resolution/threshold<1mg (max) @ 1Hz

3. 485 communication output, capable of real-time detection of vibration conditions

Measurement of coil offset

Correction sensor ETD-0306

Application Scenario:

During the stamping process, the lateral displacement of the coil material can lead to a decrease in product quality and production efficiency, ensuring the accuracy of feeding.

Solution:

1. The mini model of Meiji correction sensor ETD series is selected, with a compact appearance and easy installation. It can detect the lateral offset of the coil with an accuracy of up to 1 μ m and a range of 6mm

2. When the coil deviates, the sensor will promptly send out a correction signal to adjust the position of the feeding device, ensuring that the coil always stays in the correct position and guaranteeing the accuracy of feeding

Is there any metal winding feeding

Photoelectric sensor PTEW-D20N

Material breakage can cause production interruption and affect production efficiency. The PTEW large square spot photoelectric sensor can detect whether the feed is broken, with a detection distance of 50mm. When the feed breaks, the sensor will immediately send a signal to notify the equipment to stop running and remind the operator to handle it in a timely manner, avoiding production losses caused by feed breakage.

Solution:

1. The PTEW large square spot photoelectric sensor can detect whether the feed is broken, with a detection distance of 50mm. When the feed breaks, the sensor will immediately send a signal to notify the equipment to stop running and remind the operator to handle it in a timely manner, avoiding production losses caused by feed breakage

2. Spot size at 20cm is 13 * 13cm; the detection surface is large, and even materials with wrinkles and uneven curvature can be detected normally

Regional security protection

Safety grating BZL14-T3203NC

At the stamping and material extraction station, the operator's hands are prone to entering dangerous areas, causing serious personal injury. When an object enters the light curtain protection area, the sensor will immediately send a signal to stop the operation of the equipment, providing reliable hand safety protection for the operator.

Solution:

1. Choose an ultra-thin safety light curtain BZL with only half the thickness of a regular light curtain, effectively saving installation space

2. It can protect the palm from entering the working range of the stamping machine, with a small installation space, a protection height of about 500mm, and a protection distance of 3 meters

The sensor application solution of Akusense Sensor's 3C connector equipment is like injecting intelligent "brain" into stamping machines and bending equipment, from precise control to safety protection, comprehensively improving the performance and reliability of the equipment.

For equipment manufacturers, this not only means a significant improvement in product quality and production efficiency, but also a powerful weapon to win customer trust and expand market share in market competition. Choosing Meiji sensors means choosing professionalism, efficiency, and safety. Let's work together to create a better future for the manufacturing of 3C connector equipment!