In the electronic cigarette assembly equipment, this sensor can be selected for this workstation~
In the electronic cigarette assembly equipment, this sensor can be selected for this workstation~
Akusense provides sensor solution services for electronic cigarette automation equipment manufacturers, sharing the application of sensors in silicone assembly stations on oil cups in electronic cigarette assembly machines~According to a survey conducted by iMedia Consulting, the retail scale of the global e-cigarette industry is growing rapidly, with a compound annual growth rate of 58.4% from 2018 to 2021. It is expected that the global e-cigarette scale will reach 86.7 billion US dollars by 2023.
With the release of the "Electronic Cigarette Management Measures" on March 11, 2022, the regulatory policies for China's electronic cigarette industry have finally been implemented, and the electronic cigarette industry in China is about to enter an orderly development stage; With the increasingly strict global regulation of electronic cigarettes, the development trend of the industry is becoming clearer. The industry is about to usher in a new era of standardized development, with higher requirements for product production standards and a growing demand for automation equipment, new technologies, and new processes.
Akusense provides sensor solution services for electronic cigarette automation equipment manufacturers. In this issue, we will share with you the application of sensors in the silicone assembly station on the oil cup of the electronic cigarette assembly machine~
Testing requirements
After assembling the silicone on the e-liquid cup, it is tested. When the qualified product is assembled in place, the sensor will not send an alarm signal, and the qualified product will flow into the next workstation; When defective products that are not assembled properly pass through, the sensor will send an alarm signal to drive the machine to remove the defective products.
Project difficulties
1. The product is made of silicone material, with a cylindrical shape and strong scattering of light characteristics
2. It is necessary to determine whether the silicone pad is assembled properly, and high accuracy is required for position positioning
3. This process simultaneously tests eight workstations in parallel, which puts higher demands on the amplifier's anti light interference performance
Recommended Selection
Fiber amplifier PG1-N+fiber optic component PT-32-I
1. By using M3 fiber optic components with protruding tubes, the probe can be raised closer to the product for inspection, resulting in a more significant effect
2. Due to the need to determine whether the silicone pad is installed in place and accurately locate the height of the product, a cross beam detection scheme is adopted to achieve positioning accuracy at the level of fiber core diameter
3. The Akusense fiber amplifier PG1-N has 4 levels of anti light interference. By using this function and adjusting the response level, it can effectively suppress the light interference that may occur between the fiber components on the eight parallel workstations in this process
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